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 Britt Horvat

Xerox DocuColor 250 (DC250 style) Technical Information Part III(Diagnostics: Component Control / Testing)

Docucolor 240, 250, 242, 252, 260, WorkCentre 7655, 7665, 7675, 7755, 7765, 7775

(This article is continued from the June issue.)

Once you're in UI Diagnostic Mode, choose 'System Settings', then choose 'Common Settings', followed by 'Maintenance / Diagnostics'. Here you'll find the most important menu. We'll talk briefly about each of the menu items afterwards. Here are the things you'll see:

• Software Options (Allows an OEM rep to install upgrades for the machine using passwords provided by the OEM using the machine's serial number to generate the password. If a machine has options installed, make sure to keep a backup of all passwords for that machine's options.)

• Print Test Patterns

• MAX Setup (for color registration setup, etc.)

• Initialize Hard Disk (Warning… Don't use this without a full understanding of what the procedure will do. You'll need to have the full Service Manual on-hand. This will reformat partition 1, eliminating all fonts & Job Templates)

• NVM Initialization (Warning… Don't use this one either without a full understanding of what the procedure will do. You should only use this stuff if you have the full Service Manual with you.)

• Component Control (Allows you to test Input & Output Components. You will need a list of what each Component's Control Code is to use this.)

• Sub System (Has a submenu choice: "Belt Edge Learn…" necessary for whenever the IBT Belt is replaced)

• Delete All Data

• NVM Read/Write (Allows you to change NVM [Non Volatile Memory] settings. You will need a list of what each NVM Setting Code is before you can make use of this.)

• Registration (Registration of the image on the paper… read more below)

• Adjustment / Others (Has a submenu with two choices:
“Machine ID / Billing Data Settings" & "Initialize HFSI Counter")

Obviously, this is quite a nice range of access. This is refreshing after having seen the special software and computer tools that some other models need for a technician to work on them. People don't want to hear an independent tech say, "I can't do anything for you. You have to call the manufacturer-they're the only ones who have the equipment to work on your machine." It sours the customer as well as the technician. These DC250 style models do not have that problem, thank goodness.

Don't get me wrong; the authorized dealers who have the PWS Laptops (the Portable Workstation) do maintain some significant advantages. The main limitation you face without a PWS is that in "Component Control" and also in "NVM / Read Write" (memory settings), you can't browse through a list of codes to choose from. For these two functions, you'll need to know which code you are going to enter, so you'll be needing lists of these codes (those code lists are going to mean two more ENX articles before we're done with this topic). These lists are only viewable from the PWS's screen.

Now, let's have a more in-depth look at each of the menu choices from the list above:

Software Options: If you press "Software Options" followed by "Keyboard", you can then punch in the password for the optional service you are installing or re-installing. Then select 'Save' followed by 'Reboot'.

Print Test Patterns: There are many available test patterns which are useful for troubleshooting copy quality problems and for isolating which board may be responsible for the symptom you are troubleshooting. There are a wide range of patterns to choose from…Each has its own 3 digit code. It appears that the list will not show up onscreen, so you will need a list of the pattern's 3 digit codes or else you will be choosing blindly.

Pattern # Test Pattern Name Source

001 Registration Grid MCU PWB
002 Grid 45 Degree MCU PWB
003 Color Registration MCU PWB
004 Color Registration -Visual MCU PWB
005 Banding MCU PWB
006 Ted/starvation MCU PWB
007 Automatic Tone Correction -Adjustment
MCU PWB
008 Automatic Tone Correction -Check MCU PWB
009 ProCon MCU PWB
010 16 tone MCU PWB
011 Halftone MCU PWB
012 In/out Adjustment (Primary Colors) MCU PWB
013 In/out Adjustment (Secondary Colors) MCU PWB

Pattern # Test Pattern Name Source

014 In/out Adjustment (Single Color) MCU PWB
015 Highlight Adjustment MCU PWB
016 Color Patch 182 MCU PWB
017 Gradation MCU PWB
018 Adjustment in SS direction_YC MCU PWB
019 Adjustment in SS direction_MK MCU PWB
110 IIT Analog Gradation RGB IIT/IPS PWB
112 IIT Analog Gradation BW IIT/IPS PWB
113 Pre-IPS_FS Increment RGB IIT/IPS PWB
115 Pre-IPS_FS Increment BW IIT/IPS PWB
117 Pre-IPS_SS Increment RGB IIT/IPS PWB
119 Pre-IPS_SS Increment BW IIT/IPS PWB
121 Pre-IPS_Grid BW IIT/IPS PWB
122 Pre-IPS_Shading Data Color IIT/IPS PWB
123 Pre-IPS_Shading Data BW IIT/IPS PWB
124 Pre-IPS_Vertical Stripes IIT/IPS PWB
125 Pre-IPS_8 Tone Patch IIT/IPS PWB
126 Pre-IPS_Solid IIT/IPS PWB
127 Post-IPS 4C IIT/IPS PWB
128 Post-IPS_BW IIT/IPS PWB
129 Post-IPS_FSRE Grid IIT/IPS PWB
130 Post-IPS_FSRE Diagonal Grid IIT/IPS PWB
131 Post-IPS_Bit Pattern 2 Level BW IIT/IPS PWB
132 Post-IPS_Bit Pattern 2 Level 4C IIT/IPS PWB

Pattern # Test Pattern Name Source

133 Post-IPS_Bit Pattern Multi-level BW IIT/IPS PWB
134 Post-IPS_Bit Pattern Multi-level 4CIIT/IPS PWB
135 TAG Fixed Copy 1 IIT/IPS PWB
137 Pre-IPS_FS Increment (Ext Bypss) IIT/IPS PWB
138 Pre-IPS_SS increment (Ext bypass) IIT/IPS PWB
139 Pre-IPS_Vertical Stripes (Ext Bypass)
IIT/IPS PWB
140 Pre-IPS_FS increment (via Ext Mem. PWB)
IIT/IPS PWB
141 Pre-IPS_SS increment (via Ext Mem. PWB)
IIT/IPS PWB
142 Pre-IPS_Vertical Stripes (via Ext. Mem. PWB) IIT/IPS PWB

MAX Setup: The MAX setup menu contains the following stuff:

o Procon ON/OFF Print
o IIT Calibration
o In/Out Manual Setup
o ATC Sensor Setup
o TRC Adjust
o Tone Up/Down
o Color Balance
Component Control: Here is where you'll go to test Input Components such as sensors and switches and also Output Components such as motors, solenoids, lamps, & clutches. You will need the list of codes and their corresponding components to use this at all since it does not appear in a menu on the Control Panel. We'll cover the list in an abbreviated fashion in the next article. It is a very lengthy list.

Delete All Data:
To quote the Service Manual: "This procedure deletes user-defined/registered information and information recorded automatically by the system from the hard disk, the ESS NVM PWB and Buffer RAM".

NVM Read / Write:
This will need to be covered in a future article because the lists of NVM codes are not browse-able from the Control Panel. The list is very long. Until the list is available, you won't be able to change any NVM Settings (you'd be working totally blind).

Machine ID / Billing Data Settings
There are 3 boards in the machine which all have the Serial Number, Product Number and Billing Counters: the MCU NVM PWB (the IOT or main machine logic board), the SEEP ROM (on the ESS or Network Controller, known as Sys1), and the ESS NVM PWB (Sys2 on the ESS or Network Controller). These 3 must agree with each other (otherwise a Fault Code will be called… 124-310, 124-311, 124-312, 124-313, 124-324, or 124-325). This process is designed to synchronize the three boards when one of them gets corrupted or needs to be replaced. From "Machine ID / Billing Data Settings", choose a board that has the correct data on it and select 'Start.' Enter the correct Serial Number and then select 'Confirm'.

That'll have to be a wrap for this month. We will explore this series further and get you some of the lists of codes needed to test components and make memory adjustments.

Britt works for The Parts Drop, a company whose primary business is providing parts, supplies and information for Xerox brand copiers, printers and fax machines. You can find more information, including many of Britt's past ENX articles on their website, ( www.partsdrop.com ). If you'd like to read more about Xerox brand office equipment, there's also a complete listing of past articles under Archives on the ENX website ( www.ENXMAG.com ).

 
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